Constructing the Camp Cookhouse

Earlier I wrote up a post on re-building the roundhouse at John Rhyder’s Woodcraft School HQ in Hampshire. This post is all about the new cookhouse we built that weekend as well.

In the top picture below is the open-fronted cookhouse we built and in the bottom picture how it all looked on the Saturday morning when we first arrived – a few post holes in the ground.

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After and before

In the group building this were Scott Batty, Kev Howlett, Jumbo Jim, Nigel Painter, Paul Workman, Chen, David Willis, John Rhyder and myself. John had split a load of sweet chestnut to use as the uprights and brought into the site a load of timber to build up the walls and for battoning and rafting.

We selected six pieces for the uprights and started on the back wall first. The plan was to have the kitchen closed off on two sides (to protect from the prevailing wind) and to have it open on two sides.

The first post went in easy enough and we compacted earth and stones around it to keep it secure.

Measuring up and digging in

The other posts were put in and we used large pieces of straight timber to make sure the these posts lined up properly (mark one eyeball – carpenters measures).

John then used his chainsaw to make the facings of the uprights smooth so we could attach the timber for the walls.

Aligning and smoothing

We actually built the back wall rather quickly. One person would select the timber, another held it in place, then pilot holes were drilled in by someone and finally someone else screwed the planks in. We all took turn about and soon had the back wall up.

The plan initially was to overlap the planks of wood so as to let the water drain off but we estimated at the start there were not enough to do that so we had to place them directly on top of each other.

Racking up

There was excess wood on one side so after using a plank as a measuring device John trimmed the excess off with his chainsaw. We left just a lip of wood at the edge to overlap with the side wall that was to go up next.

Trimming off

Once the back was completed we built the side wall in the same way as the back wall (no pictures I’m afraid) and then started on the front.

The cookhouse is on a slope and John and Caron wanted a decent slope to the roof to help with runoff of rain (but not so tall as to be a problem in high winds). The first thing we did was decide on the height, then we marked it off on the uprights and got John to trim each pole to the right height.

Preparing the open front

We built a strong lintel at the front and I trimmed a couple of sweet chestnut poles to act as main rafters. We also had a selection of smaller machined battons to act as rafters.

I secured one of the sweet chestnut rafters in the middle and the other one at the open end of the cookhouse. The other machined rafters were all spread evenly along the roof and screwed down.

Rafting up
Rafting up

We did not have the shingles for the roof so we just nailed down a large tarp as a temporary cover.

In the bottom picture you get a feel for the angle of the slope the cookhouse sits on.

The temporary roofing

You can just make out the sign above Caron naming her kitchen (I have no idea who wrote it). In the pictures on the right you can see the shelving unit that Paul and Nigel built. Seemed pretty secure as it offered a perfect seat for John to survey it all.

You can also see the internal battoning (to the left of the jacket in the bottom tight picture and also to the right of John). This really strengthened the walls as we dug the battons deep into the ground.

Signs, shelves and snagging

Kev and Chen moved the kitchen platform from its old spot to inside the cookhouse. They did spend a good bit of time getting it secured properly on poles and perfectly flat.

We had some great food over the weekend with our dinner on the Saturday evening and breakfast on Sunday morning cooked inside it.

First cooking

There were some other projects going on involving re-building the shower house, laying new chippings on the paths and building the raised firepit you can see in the picture below (that will be my next post in this series).

The Sunday was a very frantic day as we strived to get everything done. When we took the group photo some of the lads had already left (about three or four I think) so apologies if i have not mentioned everyone involved in this project.

Job well done

More on the raised firepit in the next post.

Cheers

George

 

Rebuilding the Roundhouse

If anyone reading this has been on one of the Woodcraft School courses run by John Rhyder at his woodland site in Hampshire you will certainly remember the roundhouse. This little building has been a refuge on many a cold night for many people including myself.

Every now and then the roundhouse needs a bit of TLC. John had recently replaced the roof beams, so now it was the turn of the walls.

A group of us who are all ex students of John’s agreed to spend the weekend with him working on improving the camp facilities at his woodland HQ. I was not involved in working on the roundhouse (I was helping to build the new kitchen and raised fire pit) but I did get a number of pictures of the guys working on it.

Stripping out the old poles

Working on the roundhouse were Charlie Brookes, Keith Bosely, Scott Batty, Jack (aka  Warren Frost) and Pete Bastable, helped from time to time by Fin Rhyder.

The guys stripped the tarps away from the sides to expose the outer ring of poles. They were well worn but some were showing signs of damp at the base. The guys started in one section by putting braces in to keep the roof in place and then dug out the outer pole for that area. They would then slot in a new piece of split sweet chestnut and trim it to size. You can see all that happening in the pictures above.

Preparing the lintels

The new uprights had already been split and de-barked so Pete and Fin got to work de-barking the poles that would be uses as lintels between the uprights to support the roof.

Soon the guys had a few of the uprights in place and they put some temporary lintels in place until the permanent ones had been finished.

Putting in the new uprights

After the lintels had been debarked, the lintels ends were carved so that they could be attached securely to each upright. This involved a bit of axing out to produce a flat platform at the end of each lintel.

Inserting the lintels

The door of the roundhouse also got a makeover and was rebuilt to fit in with the lintel above it. Also as each section was finished the tarp walls were put back securely in place with some battons.

John uses these tarp walls as they can be easily rolled up in the summer to give good airflow through the roundhouse.

The re-built door and snagging

The roundhouse has a small extension at the back covered in wood instead of tarps on the walls. This area is used for storing wood for the stove . The uprights and lintels were replaced here but the wood panels had deteriorated so they were stripped off as well and replaced.

I think the guys did a good job of this area making it secure and water tight in a very short period of time.

The back extension – the storage area

The job took the guys a day and a half to do and by the Sunday afternoon the outside of the roundhouse was looking good and strong again. At some stage John will be adding new shingles to the roof as tiles instead of just the tarp they have at the moment.

Looking good

This is just a brief summary and no doubt misses out many of the issues they faced as I did not work on this project, but I do know they did a cracking job.

Cheers

George