How To…. Build a Campfire Cooking Crane

Sometimes space around the fire is at a premium.

Sometimes you want an adjustable pot hook without a tripod set up.

Sometimes you want to pour your coffee without getting burnt by the flames.

If that’s what you want then build yourself a crane – It’s easy.

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A robust and versatile campfire crane

There are a number of different ways to build a crane set up however I decided to try just with the general tools I would carry in my rucksack. These included an axe,  a saw and a general bushcraft knife.

The wood I used was some sycamore I had recently polarded in my garden. The crane is made up of a thick upright and smaller pieces to act as the arms. I decided to make two different types of arms, one for small pots and one for bigger Dutch oven type pots.

Sizes and dimensions will vary depending on how high you want your crane to be and what weight you want it to hold.

Carving the upright

I decided which part of the upright would be the top and then flattened it to give me a working area. You do not need to do this however I find it gives me a stable working surface. You can see in the pictures below that the girth of the upright is just larger than my hand as my fingers do not fully close around it.

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Basic parts and flattening the top of the uprght

For the crane to work you need a hole at the top of the upright. The size of the hole will depend on the size of the arm you will put through it and how much wood you want left around the hole for strength.

As I was going to carve this with my knife I opted for a square hole as this style is easier for me to carve. Once I had pencilled out one side I marked up the opposite side. In this crane I made the hole at 90 degrees to the upright (makes life easy) but you can angle it if you want so that the arm will be pointing upwards more when inserted.

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Marking out the socket

I used my knife to score lines into the wood I wanted to remove. You can do this by gently tapping your knife handle with a batton or rolling the curved part of the blade. You need to do this gently so as not to cause unwanted splits in the wood. Also make sure that the work piece is secure on the ground and that your free hand (if not battoning) is well clear of the knife edge.

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Scoring

To remove the wood I just pushed the tip of my knife inbetween the scores and prised it out. Again I did this gently alternating between pushing on the handle with my hand or doing light taps with a batton. When I twisted the point I did so gently so as to not cause any unwanted splits or worse still – snap off the tip of my blade. 

I did another set of scores and chipping until I was about halfway through the upright.

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Chipping

I then repeated the exact same procedure on the other side until my knife popped through the other side.

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Repeating the scoring and chipping

Once the plug of wood was removed I trimmed the internal walls of the hole (using the wood I would use as an arm as a guide) and chamfered the edges off.

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Finishing the socket

The upright was finished off with all the knobbly/sharp bits being removed and a point was axed out at the bottom of it.

Trimming and pointing
Trimming and pointing

Carving the lightweight arm

I made the arm for the lightweight pots from a thin piece of sycamore. I trimmed a flattened piece near the end and carved a small dimple with the point of my knife in it.

The small dimple is needed to keep the adjustable pot hanger in place. I have covered the making of the making of an adjustable pot hook in my post How To…. Carve and use an Adjustable Pot Hanger.

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Lightweight arm

Set up

In my previous post on making a Double French Windlass Cooking Rig I explained how to make a pile driver. I used this pile driver to make a hole for the upright to sit in.

Once you have created the hole it is just a case of gently tapping the upright into place. If you did not use the pile driver you would need to hit the upright hard to drive it into the ground and very quickly the wood around the hole would crumple or snap.

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Using the pile driver to place the upright

As I had not made the hole at an angle I carved a small wedge to hold the arm securely and also to raise the tip up slightly.

When the arm is in place in the hole just tap the wedge into place gently. Do not ram it in as this could cause undue pressure and split the wood.

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Create a wedge to secure the arm

Then it is a simple case of attaching the hanger with your pot or kettle onto the arm.

I like this system as it is easy to adjust the height of the pot and the whole crane can be swivelled to move the pot away from the fire easily.

In the picture below I have left the back of the arm overly long but I will trim it shorter eventually.

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Ready to go

Carving a strong arm

As I had made a square hole I got a bigger piece of sycamore and squared it off along its length to fit exactly in the hole. This arm was designed to take bigger pots like a dutch oven.

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Creating the heavyweight arm

The end was shaped to fit the pot hanger.

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Finishing the tip

Then set up exactly as the first arm.

This time though I tested it out with a dutch oven half full of water.

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Heavy Duty Cooking

I have a few of these cranes so I set up another one to put the kettle back on.

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Multiples

I had used an auger and a palm gouge to carve this one out so you can see it ended up with a round hole. No wedge was required as the hole was set at a slight angle.

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The crane made with an auger and palm gauge

After the water in the dutch oven had boiled it was easy to raise it all up off the heat.

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Easy to adjust the pot height

If you plan to use these cranes on a longer term basis they may develop a crack if you are using green wood. This happened to this crane about a week after I made it but I secured it with a bit of whipping. You can do this right at the beginning if you wish or when you see a split start to appear.

The whipping will be well clear of the flames so I am not worried that it will be burnt through.

Some Whipping
Some Whipping

If I had not being taking pictures along the way I would have completed this rig in about an hour or so.

There are other ways of doing this and other tools you can use so I will leave it to your imagination but if you are someone who likes to tinker around the campfire then I would give this one a go.

Cheers

George

How To…. Build a Double French Windlass Cooking Rig

A few years ago at the BCUK Bushmoot in South Wales I ran a class looking at different campfire cooking set ups. As well as showing the students my set ups I had asked them to bring along examples of their own if they could. One that caught my eye was from my friend Steve Mesquite Harrall. It consisted of two forked uprights and a top bar that could be turned to raise or lower a pot that was suspended beneath it on a piece of string.

Steve had learned this from Wayland of Ravenlore Bushcraft and there is a good picture of the set up on Wayland’s Ravenlore site – Hang up your Billy. Wayland told me he’d got the idea from a book by the French adventurer Nicolas Vanier called ‘North’. The rig did not have a name and it was Wayland who used the term French Windlass (Windlass meaning to ‘haul or lift’). I have just added the ‘Double’ so I can cook with more than one pot.

I really liked this rig when I first saw it but soon felt the need to be able to adjust the height of more than one pot at a time. You do not easily find two decent poles with a double fork in the right place to do this so I had to come up with another idea. The solution in the end was so simple that I had to laugh at my own stupidity for not thinking of it quicker – just make a new fork by splitting the pole above the natural fork.

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Double French Windlass Cooking Rig

The basic parts I used were one small piece of wood to make a pile driver (I’ve heard this called an El Salvadorean pile driver) to create holes for the uprights, two forked uprights and two poles to act as spars.

I trimmed a point on the piece I was going to turn into my pile driver first. I used a small round of wood to act as a work surface and kept my axe work to the far side of the round for safety.

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The basic parts and the start of the El Salvadorean pile driver

Once the point was finished I put a chamfer on the top of the pile driver by cutting out little pieces of wood all around it. Doing this helps stop the pile driver from splitting as you hammer it into the ground to create your hole.

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Carving the pile driver

As the pieces I picked for the uprights were fairly thick I had plenty of wood to split to create my second fork. You need to ensure that the split you create is on the same plane as the natural fork.

To batton safely, make sure the bottom of the upright is secure and hold the axe so that the blade is at right angles to your body. I used the pile driver as a batton to create the split. Once the split reached the level of the natural fork I stopped.

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Battoning out the second fork

To stop the split going any further I whipped some twine around the upright at the base of the split. To keep the fork open you will need to add a wedge and the whipping will stop the split travelling down the upright when it is inserted.

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A little whipping

I took one of the spars and carved a triangular end to it – the thin end of this will be the wedge to hold open the split in which the spar will sit.

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Carving the wedge

I used the pile driver to batton the wedge down into the new fork until it reached the whipping. Then it was a case of just trimming the wedge to finish.

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Inserting and trimming the wedge

I felt that my fork needed to be a little bit wider still so with my knife I cut out some wood from inside the fork. Once that was done it was a case of giving the upright a pointed end and trimming off any knobbly/sharp pieces from it.

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Widening the fork, pointing and trimming

The second upright was produced in the exact same manner and they were soon both ready to go.

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Finished uprights

The rig works on the principle that the weight of the pot locks the spar into the forks on the uprights. To make this work you need to carve triangular-shaped ends to your spars (Wayland likens this to a prism shape on his blog). I ensured that the points of the triangles at each end of the spars matched up with each other. Take your time with this and before each cut ensure they are lined up.

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Carved triangular shaped ends on both spars

The ground where I was testing this out was at the back of our garden in an area that was about to be weeded and planted so it was a little soft but even so if I had just hammered the upright into the ground it would have split the top fork. The pile driver came into its own here as I was able to really hammer it into the ground (try and make your pile driver slightly smaller in diameter to the upright to get a snug fit) and create a hole for the upright.

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Use the pile driver to create a hole for the first upright

Once the first upright was in I gauged the distance to where I needed to put the other upright in using one of the spars and repeated the process starting with the pile driver and then gently tapping in the upright.

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Gently tap in the first upright and repeat the process for the second upright

Check your alignment is correct by lining up the forks and place both spars into their forks. I tested the spars were locked in place by trying to turn them gently. No need to force them as the weight of your pots will lock them down further.

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Check your alignment, place the second spar and ensure they lock well

I took this shot to show you how the spars fit into the forks. All very basic but works surprisingly well.

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Locked in

To suspend the pots I used some old string and tied it on with a clove hitch  and then a couple of overhand knots to finish. I did not make them overly tight because I wanted to be able to release them easily  to re-position them. Once that was done I attached the hooks. Use whatever knots you are comfortable with but make sure they and your string will hold the weight of your pots when full.

If you are worried that the string will burn then dampen it with some water (avoid string that will melt easily). I have never had the string burn through as when I am cooking I do not let flames grow big enough to go near it. Also when starting your fire ensure that the spars are not in place so that the initial flames do not burn the string.

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Use a clove hitch and tie on your hook. Add one to both spars.

Once you are cooking it is very easy to lift and rotate one of the spars to raise or lower a pot by winding or unwinding the string. As we were boiling some water in the Dutch oven I got my daughter to help me but if the pot is light enough then you can do this easily by yourself.

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To adjust the height lift the spar and turn it a few times

I also use another style of pot hook quite often (I learnt this from one of Ray Mears’s videos) which involves the use of a lark’s foot knot. All you need is a small loop of string that is able to go around the spar and through itself to leave a smaller loop to insert a traditional adjustable pot hook. To raise the pot all you need to do is loosen the lark’s foot and re-position it on another hook.

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Alternative method with a larks foot and traditional pot hook

This is the set up from various angles so you can see how all works in more detail.

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An angled view

I am glad I finished this little project as it has been on my list of things to do for a while now. It is a great set up that does not take long to do and it’s an easy way to cook foods that requires different temperatures at different stages.

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Egg Banjo and a Brew

Cheers

George